Top 5 how to remove old paint on iron: Simple, Effective and Safe
19/06/2025
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Industry news
Removing old paint from iron is an important task that helps clean the metal surface, creating favorable conditions for new paint to adhere firmly and maintain its color longer. If not thoroughly removed, peeling old paint can affect the aesthetics and durability of the structure. Currently, there are various methods to accomplish this, ranging from manual techniques to the use of chemicals. In the article below, we will guide you through the most effective and safe ways to remove old paint from iron easily—let’s explore together!
Manual method
These are methods that use tools or human power to remove paint without the need for harsh chemicals.
Using sandpaper or a sander
- How to do it: Rub the paint surface with sandpaper (coarse to fine) or a sander to remove the paint.
- Advantages: Simple, low cost, easy to do.
- Disadvantages: Time consuming, creates dust, ineffective with thick paint layers.
Using a grinder or a wire brush attached to a drill
- How to do it: Attach a wire brush to a drill or use a grinder with a sanding disc to remove the paint.
- Advantages: Fast, suitable for large areas.
- Disadvantages: Requires skill, creates dust, can scratch the surface if not careful.

Using heat (heat gun)
- How to do it: Use a heat gun to heat the paint to loosen it, then scrape it off with a knife.
- Advantages: Effective with stubborn paint, little dust.
- Disadvantages: Equipment required, risk of burns or fire if not careful.

Chemical methods
These are methods that use chemicals or solutions to peel off paint.
Methylene Chloride (Dichloromethane) based paint stripper
Description: This is a strong paint stripper, popular in industry, effective with many types of paint such as oil paint, alkyd paint, polyurethane paint.
How to use:
- Apply a thick layer of chemical to the paint surface with a brush or broom.
- Wait 10-30 minutes (depending on the product) for the paint to peel or soften.
- Scrape the paint with a razor or wire brush.
- Clean the surface with water or solvent according to the instructions.
Advantages:
- Quick removal, high efficiency, even with thick or multiple layers of paint.
- Suitable for large iron surfaces or complex details.
Disadvantages:
- Toxic, can be harmful if inhaled or in contact with the skin.
- Need to work in a well-ventilated area, use chemical-resistant gloves and a mask.
Safety Notes:
- Do not use near fire because the chemical is volatile.
- Read the instructions on the package carefully.

Caustic-Based Strippers
Description: Use alkaline compounds such as sodium hydroxide (caustic soda) to break down the paint bond, often used for oil-based paint.
How to use:
- Apply the chemical to the paint surface, usually in gel or paste form.
- Wait 20-60 minutes (or longer, depending on the product) for the paint to peel off.
- Scrape the paint and clean the surface with water or a neutralizing solution (such as diluted vinegar).
Advantages:
- Effective on old, thick or oil-based paint.
- Less toxic than methylene chloride in some cases.
Disadvantages:
- Can corrode iron surfaces if left too long.
- Need to neutralize the surface after stripping to avoid rust.
Safety Notes:
- Avoid skin contact because alkaline chemicals cause burns.
- Use gloves, safety glasses and work in a well-ventilated area.
Solvent-Based Strippers
Description: Use a solvent such as acetone, toluene or NMP (N-Methyl-2-pyrrolidone) to dissolve the paint, suitable for epoxy, latex or polyurethane paints.
How to use:
- Apply the chemical to the surface with a brush or cloth.
- Wait 15-45 minutes for the paint to soften or peel off.
- Scrape the paint and wipe it off with a cloth or wash with solvent.
Advantages:
- Effective with many modern paints.
- Some products are less toxic than methylene chloride.
Disadvantages:
- Strong odor, need to work in a well-ventilated area.
- May need to be repeated if the paint layer is too thick.
Safety notes:
- Avoid breathing solvent vapors, use a chemical-resistant mask.
- Do not let the chemical come into contact with plastic or non-metal surfaces as it may cause damage.

Biodegradable paint strippers
Description: Made from biological materials such as soybeans or citric acid, less toxic than traditional chemicals.
How to use:
- Apply the chemical to the surface, usually in gel form.
- Wait 30 minutes to several hours (depending on the product) for the paint to peel off.
- Scrape the paint and rinse with water.
Advantages:
- Safer for users and the environment.
- Low odor, easy to use in closed spaces.
Disadvantages:
- Longer waiting time, less effective with stubborn paint.
- Usually more expensive.
Safety notes:
- Although friendly, gloves are still required and work in a well-ventilated area.
General notes when using paint stripper chemicals:
- Surface test: Before use, test the chemical on a small area to ensure that it does not damage the iron surface.
- Protection: Always wear chemical-resistant gloves, goggles, a mask and work in a well-ventilated area.
- Surface treatment after stripping: Rinse the chemical with water or solvent, dry the iron surface and apply a rust-proof coating (if necessary) to prevent corrosion.
- Safe disposal: Do not pour chemicals or paint stripper into the environment. Collect and dispose of according to local regulations.
General precautions when using paint remover chemicals to remove old paint from iron
- Check the Surface: Before use, test the chemical on a small area to ensure it does not damage the iron surface.
- Protective Gear: Always wear chemical-resistant gloves, safety goggles, a mask, and work in a well-ventilated area.
- Post-Removal Surface Treatment: Rinse the chemical off with water or a solvent, dry the iron surface thoroughly, and apply an anti-rust coating (if needed) to prevent corrosion.
- Safe Disposal: Do not dispose of the chemical or paint remover into the environment. Collect and dispose of it according to local regulations.

Removing old paint from iron not only refreshes the metal surface but also creates conditions for new paint to adhere firmly and last longer over time. Depending on actual conditions, you can opt for manual methods to save costs or use chemicals to save time and effort. Regardless of the method chosen, ensure proper technique and safety during the process. We hope this article has helped you select an effective and cost-efficient way to handle old paint removal.
K-Chem is a reputable address specializing in the production and supply of high-quality paint remover solvents for iron, formulated with exclusive recipes at competitive prices, complete with full documentation of origin. Businesses in need are invited to contact K-Chem for free consultation and the best quotes via the information below:
K-CHEM VIETNAM CO., LTD
- Address: N6B Road, Lot F, Phu Chanh 1 Industrial Park, Phu Chanh Ward, Tan Uyen City, Binh Duong Province, Vietnam
- Tel: +84 274 362 0218
- Email: info@k-chem.vn
- Website: https://k-chem.vn